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Selection of automation opportunities in High-Tech manufacturing processes

Beers, Luka Catharina (2024) Selection of automation opportunities in High-Tech manufacturing processes.

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Abstract:The T&D department at VDL ETG aims to optimize manufacturing processes through automation, focusing on quality, cost efficiency, and reduced labor hours. To support impactful decision-making, VDL needs a method that provides objective insights into process optimization opportunities. This research addresses the need by exploring existing literature on optimization methods, the impact of process variability, and Frohm’s Level of Automation (LoA) scale, which categorizes automation levels. We developed a tool for VDL to identify tasks in high-tech, low-volume manufacturing that are suitable for automation. This tool compares minimum, current, and maximal LoA, using the DYNAMO method to assign these levels, and analyzes potential yields in production costs through cycle time reduction and utilization. Additionally, a process variability framework is included to determine the maximum economically viable LoA, guiding the recommended automation level for each task. We applied the tool to two specific tasks in a manufacturing process: one task met expectations, while the other required adjustments to the variability framework. We recommend refining the tool and applying it to more tasks for further validation. Before implementing automation, it’s crucial to reduce waste and integrate all improvement methodologies into continuous improvement efforts.
Item Type:Essay (Bachelor)
Clients:
VDL ETG, Almelo, The Netherlands
Faculty:BMS: Behavioural, Management and Social Sciences
Programme:Industrial Engineering and Management BSc (56994)
Link to this item:https://purl.utwente.nl/essays/103619
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